Separator Type & Performance The removal of specific unwanted solids from a pumped/pressurized fluid flow system shall be accomplished with a centrifugal-action vortex separator. Solids removal efficiency is principally predicated on the difference in specific gravity between the liquid and the solids. Fluid viscosity must be 100 SSU or less. In a single pass through the separator, given solids with a specific gravity of 2.6 and water at 1.0, performance is predictably 98% of 74 microns and larger. Additionally, particles finer in size, heavier by specific gravity and some lighter by specific gravity will also be removed, resulting in an appreciable aggregate removal of particles (up to 75%) as fine as 5 microns. In a recirculating system, 98% performance is predictable to as fine as 40 microns (given solids with a specific gravity of 2.6), with correspondingly higher aggregate performance percentages (up to 90%) of finer solids. Performance Requirement Separator performance must be supported by published independent test results from a recognized and identified test agency. Standard test protocol of upstream injection, downstream capture and separator purge recovery is allowed with 50-200 mesh particles to enable effective, repeatable results. Single-pass test performance must not be less than 95% removal. Model tested must be of the same flow-design series as specified unit. Separator Design & Function A tangential inlet and mutually tangential internal accelerating slots shall be employed to promote the proper velocity necessary for the removal of the separable solids. The internal accelerating slots shall be spiral-cut for optimum flow transfer, laminar action and particle influence into the separation barrel. The separator's internal vortex shall allow this process to occur without wear to the accelerating slots. Separated particle matter shall spiral downward along the perimeter of the inner separation barrel, in a manner which does not promote wear of the separation barrel, and into the solids collection chamber, located below the vortex deflector plate. To ensure maximum particle removal characteristics, the separator shall incorporate a vortex-induced pressure relief line (Vortube), drawing specific pressure and fluid from the separator's solids collection chamber via the outlet flow's vortex/venturi effect, thereby efficiently encouraging solids into the collection chamber without requiring a continuous underflow or excessive system fluid loss. System fluid shall exit the separator by following the center vortex in the separation barrel and spiral upward to the separator outlet. Purging & Solids Handling Evacuation of separated solids shall be accomplished automatically, employing a dedicated solid-state controller in a NEMA 4 housing. Available for worldwide single-phase voltages of 24VAC to 250VAC. Programming options to include a purge frequency range of every 60 seconds to every 23 hours, 59 minutes. Purge duration options range from 10 seconds to 59 minutes, 59 seconds. Non-volatile memory. Meets CSA requirements. This controller shall automatically operate one of the following techniques: Motorized Ball Valve - An electrically-actuated valve shall be programmed at appropriate intervals and duration in order to efficiently and regularly purge solids from the separator's collection chamber. Valve body shall be bronze (optional stainless steel also available). Valve ball shall be stainless steel with Teflon seat. Valve size: ______ Pneumatic Ball Valve - A fail-safe valve shall be programmed at appropriate intervals and duration in order to efficiently and regularly purge solids from the separator's collection chamber. A spring-control shall provide that this valve closes in the event that compressed air or electricity is interrupted. Valve body shall be bronze (optional stainless steel also available). Valve ball shall be stainless steel with Teflon seat. Valve size: _______ Solids Recovery Vessel - Separated solids shall be continuously purged under controlled flow into a vessel equipped with one (or three, depending on the model specified) 25-micron fiberfelt solids collection bag. Solids collection capacity: 360 cubic inches (6 liters). If larger vessel is specified: 1080 cubic inches (18 liters). Excess liquid shall pass through the bag and return to system flow via piping connected to the system pump's suction line. The system shall include an air/pressure relief line for the vessel. If optional Indicator Package has been specified: System also includes manual isolation valves for use when servicing the collection bag; sightglasses for verification of flow through the vessel; annunciator for indicating when the collector bag needs cleaning/replacement; flow control orifice to minimize fluid volume/velocity through the vessel and collector bag; clamps, tubing and specialty piping for completing the system assembly. Systemization (A specified option only) The separator and its accessories shall be packaged as a complete system, with all componentry from a single source. In addition to the equipment already specified, the system shall also include pressure gauges with petcock valves for both the inlet and outlet of the separator and an isolation valve at the purge outlet for servicing of the automatic valve as necessary without interrupting system flow. Separator Details A. Inlet & outlet shall be grooved connections, size: __________ B. Purge outlet shall be threaded size: __________ C. The separator shall operate within a flow range of: __________ D. Pressure loss shall be between 3-12 psi (.2 - .8 bar), remaining constant, varying only when the flow rate changes. Separator Construction The separator shall be of unishell construction with A-36, A-53B or equivalent quality carbon steel, minimum thickness of.25 inches (6.35 mm). Maximum operating pressure shall be 150 psi (10.3 bar), unless specified otherwise. Paint coating shall be acrylic urethane, spray-on, gloss black. As a specified option only: The separator shall be constructed in accordance with the standards of the American Society of Mechanical Engineers (ASME), Section VIII, Division 1 for pressure vessels. Certification shall be confirmed with the registered "U-stamp" on the body of the separator. Separator Source & identification The separator shall be manufactured by LAKOS Filtration Systems, a division of Claude Laval Corporation in Fresno, California USA. Specific model designation is: __________________